Custom battery development
Have your battery developed – bespoke lithium batteries, built exactly for your application.
When off-the-shelf batteries reach their limits, we develop your custom battery solution – from the first requirement to series production, all from one source.
Request a free initial assessmentWhen you should have a custom battery developed
Not every application fits a catalogue battery. As soon as space, performance or environment are special, a bespoke battery built to spec pays off.
No room for standard
Housing, shape and connectors must fit your device exactly – a battery built to spec instead of a compromise.
Special performance needed
High currents, long runtime or fast charging – the cell selection is calculated for your exact energy demand.
Harsh environment
Vibration, heat, cold or continuous duty – the battery is engineered for the real operating conditions.
How we develop your custom battery
A clear process with a dedicated contact – from the first requirement to the finished series.
Requirement & consulting
Together we define space, performance, environment and quantity – the basis of every custom battery solution.
Design & cell selection
Calculation of energy, current and service life, plus selection of the right lithium cell chemistry (LiFePO4 or NMC).
Prototype & test
We build a first battery to spec, test it under real conditions and match the BMS and charger.
Series production
After your approval we manufacture reproducibly in series – including documentation and dangerous-goods certification (UN 38.3).
Bespoke batteries for every industry
From one-offs to series – we develop battery solutions for the most diverse applications.
Battery built to spec
Precise housing and cell pack for devices that no standard battery fits.
High performance
Battery systems for high continuous and peak currents, where standard cells give up.
Long service life
Durable batteries with a robust BMS – designed for many charge cycles in continuous duty.
Vehicles & machines
Custom batteries for special vehicles, intralogistics and mobile machinery.
Prototype & small series
From the first prototype to a reproducible small series – no catalogue minimum order.
Complete system
Battery, BMS and a matched charger as one coordinated overall system.
Why Hellpower Energy
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Dedicated contact
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Developed to spec
UN 38.3
Certified manufacturing
Battery solutions for your industry
AGV & heavy-duty
Lithium batteries for AGV & heavy-duty
Custom battery systems for automated guided vehicles – moving up to 40 tonnes cable-free.
Intralogistics
Lithium batteries for intralogistics
Mobile power for warehouse operations and workstations – up to a week of runtime.
Battery knowledge
When a custom battery pays off
The criteria that decide whether your own battery solution is worth it.
Request your battery solution
Tell us about your application – we will tell you honestly whether and how a custom battery can be realised for you.
Or call us directly: +43 2265 20775 0