Battery Technology Knowledge
Expert knowledge on lithium batteries for industry and mechanical engineering
Hands-on expert knowledge from Hellpower Energy – built on 20 years of experience in developing custom lithium battery systems.
Safety
Lithium Battery Safety in Industrial Use
Understanding Thermal Runaway, safe storage, fire protection measures and correct extinguishing — practical guide for industrial operations.
Read articleAGV & AGC
Battery Swapping Systems for AGVs
How automated battery exchange maximises uptime for AGV fleets in multi-shift operation.
Read articleAGV & AGC
Battery Strategy in Multi-Shift Operations: Charging Concepts for AGVs
Battery swapping, opportunity charging and static charging compared — sizing guide and decision aid.
Read articleStrategy
From Prototype to Small Series: Battery Pack Development for OEMs
Cell chemistry, BMS, form factor and certification developed without costly rework.
Read articleStrategy
Total Cost of Ownership for Industrial Battery Packs
Why purchase price is the smallest argument — TCO framework for machine builders and intralogistics OEMs.
Read articleCell chemistry
Cell Chemistry for OEMs: LiFePO4, Li-NMC or LTO?
Decision matrix with strengths, limits and application recommendations for all three industrial chemistries.
Read articleTechnology
IP Ratings for Industrial Battery Packs: IP54, IP65, IP67
Potting vs. gasket sealing, environment requirements and impact on thermal management and serviceability.
Read articleStrategy
How to Develop a Custom Battery Pack: Guide for OEMs
Five development steps from requirements to series delivery — with CE and UN 38.3 built in from step one.
Read articleStrategy
Custom Lithium Battery Pack: When Standard Batteries Don't Fit
Bespoke packs for forestry, survey instruments and emergency vehicles — from specification to series release.
Read articleStrategy
Lithium Battery Manufacturers in Europe: How to Evaluate and Select
Customisation depth, certification capability and series-supply reliability — key selection criteria for OEMs.
Read articleCommunication
A battery that talks – Profinet to the PLC
SoC, current, voltage and temperatures live to the controller – without a gateway.
Read articleCommunication
CAN Bus Battery – when the battery talks to the machine
SoC, current and temperatures via CANopen straight to the machine controller – no gateway.
Read articleStrategy
Custom battery pack vs. off-the-shelf battery
When is a custom build worthwhile – and when is standard enough?
Read articleCell chemistry
LiFePO4 vs. Li-NMC – a comparison for industrial applications
Energy density, safety, service life: which chemistry when.
Read articleAGV & AGC
AGV & AGC: which battery requirements really apply?
Cycles, installation space, CAN bus – what sets AGV batteries apart from standard.
Read articleTechnology
BMS – the battery management system explained simply
What a BMS does and why it is indispensable for industrial batteries.
Read articleForestry
Regenerative braking in cable crane systems
Why standard batteries fail in alpine forestry operation.
Read articleCompliance
Lithium batteries as dangerous goods: UN 38.3 & ADR
What manufacturers and shippers must observe when transporting them.
Read articleTechnology
Temperature & lithium batteries: performance and ageing
Heat, cold, lithium plating and thermal management explained.
Read articleTechnology
Regenerative braking in industrial batteries
Recovering energy – BMS requirements and limits.
Read articleService life
Service life: understanding cycles, DoD and SoH
Why the cycle count alone means nothing – with a worked example.
Read articleFundamentals
Lithium battery myths debunked
Memory effect, deep discharge, explosion risk – the fact check.
Read articleSustainability
Battery refurbishment: cell replacement instead of buying new
Replace only the cells, keep the enclosure and BMS – process and limits.
Read articleA question about your battery project?
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